Maintenance
Enjoyment and Satisfaction
PLACEMENT
What factors determine appliance
location?
For maximum enjoyment and heating effectiveness, a major
living area where the family spends leisure hours and which provides
heat flow to other areas is usually a strongly preferred location
for the stove. The pellet heating professional considers the following
factors when determining whether installation requirements can be
met in the homeowner's preferred location:
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Venting. May be limited by factors like obstructions above for
vertical venting through the ceiling and roof, or by the distance
to an outside wall for horizontal venting.
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Outside air for combustion, if needed. Must be drawn from an approved
location.
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Space requirements. Must meet minimum clearances between the stove
and combustibles. More space than the minimum required may be
desirable to provide room for convenient operation and service.
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Electrical requirements. Proximity to a properly wired outlet.
What are my choices for floor
protection?
The floor must be protected according to the pellet stove manufacturer's
instructions. The minimum size of the noncombustible floor protector
is clearly specified in installation instructions. The choice of suitable
material usually requires professional assistance, unless a suitable
hearth is not already available in the home. Built-in appliances may
require additional layer of protection, such as an air space between
the appliance and the floor protector.
What electrical requirements should
be checked?
The
dealer or installer should check the intended appliance outlet for
proper voltage, ground, and polarity. The electrical circuit to be
used should have a properly rated circuit breaker. •Are there
special requirements for mobile home installations? The model you
choose must be approved for use in a mobile home. The U.S. Department
of Housing and Urban Development (HUD) makes additional requirements
for solid fuel burning appliances installed in mobile homes which
are listed in stove manufacturers' installation instructions. Top
VENTING
What are the purposes of venting systems?
Proper venting is essential for proper appliance performance, dwelling
safety, maintenance frequency and indoor environment. Pellet stoves
produce little or no visible smoke after startup, but exhaust gases,
fine ash and water vapor must be moved safely from the appliance to
the outdoors without leaking into the house. The purpose of all vents
is to remove combustion by-products produced during normal operation.
For most designs, the exhaust is mechanical: a fan blows the combustion
by-products out and pulls air needed for combustion into the fire.
A few stoves operate without a combustion air fan and instead use
natural draft both for exhaust and combustion air intake. Some heat
also moves through the vent, making protection of nearby combustibles
essential. The minimum clearance between the vent and combustibles,
as specified in the vent installation instructions, must be met or
exceeded to assure safety.
What materials and products
can be used to vent pellet stoves?
The product specifically tested and listed for use with pellet stoves
is PL vent pipe, labeled as tested to UL 641. PL vent pipe is double
wall pipe; the stainless steel inner pipe that carries the exhaust
products is separated from the outer wall by an air space. Pipe joints
must be sealed gas tight to prevent exhaust products moving through
the vent under pressure from leaking into the home. Stoves tested
and listed with PL vent requirements cannot safely be vented with
substitute materials.
Venting materials and products that MUST NOT BE USED TO VENT
PELLET APPLIANCES include:
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Dryer vent
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Gas appliance (Type B) vent
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PVC (plastic) pipe
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Single wall stove pipe (unless clearly approved by the installation
manual and local codes)
Pellet
fireplace inserts and freestanding stoves are often vented into existing
masonry and factory-built fireplace and woodstove chimneys (Figure
8). The chimney should be inspected before installation to ensure
that it is clean, mechanically sound and meets local safety code requirements.
The appliance manufacturer's installation instructions may require
relining the chimney with an approved metal liner, pipe or PL vent.
Vents or grilles on the face of factory-built fireplaces which provide
cooling air to the outside jacket of the fireplace must not be blocked.
Cleanout access for future maintenance should be considered.
What are my options for venting
layout?
Mechanical Exhaust:
Sidewall horizontal venting (Figure 9). Invariably the least expensive
venting system. Disadvantage of potential smoke spilling into
the house in the event of a power outage or component failure,
or house depressurization (see discussion of next question).
Horizontal vent with backup vertical venting (see Figure 10).
Preferred horizontal method that avoids venting problems associated
with unexpected appliance shutdown.
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Vertical
venting through the ceiling and roof (Figure 11). Has the advantages
of keeping vent gases warm and of providing natural draft to prevent
problems in an unexpected shutdown.
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Venting into existing chimney (see Figure 8). Stove manufacturers
provide recommendations for venting into masonry and factory-built
chimneys, which may include partial or full chimney relining.
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Natural Draft: All vents for appliances designed without mechanical
exhaust fans must meet stove manufacturer's requirements for minimum
draft and must terminate above the roof.
Besides
appliance requirements, what other factors may be considered in specifying
pellet venting systems?
The following factors may play a role in the designation of the venting
system:
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Altitude: High altitude installations, generally higher than 2500
feet above sea level, may require special venting options to provide
adequate combustion air and/or draft.
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House Pressure: Extremely tight house construction or strong kitchen,
bath or other exhaust fans may create a negative pressure within
the home that decreases venting effectiveness. May necessitate
an approved outside air source.
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Windy Conditions: Unpredictable effects of high winds or prevailing
wind conditions may necessitate the addition of vertical venting
that extends above the roof and/or special termination caps.
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Cleanout and Maintenance: The venting system must be designed
with normal maintenance in mind.
How
should pellet venting components be assembled and joined together?
Appliance manufacturer's instructions should be followed closely
regarding sealing joints and seams, particularly of pressurized
mechanical exhaust vents. It is imperative that they be gas tight
so that they cannot leak. Proper application of an approved sealant
or sealing band is typically required. Appliance manufacturer's
instructions for pipe sealing which exceed vent manufacturer's instructions
must take precedence. You can get a sense of what heating with pellets
involves through an introduction to the principles of operation
and the reasons for maintenance that you will come to understand
as an experienced operator. Top
OPERATION
What's a good starting point
for learning to operate a pellet stove?
The rule here is "Before all else fails, read the instructions."
Operating a pellet stove is not difficult, but it is a new technology
that calls for basic knowledge. Training videos accompany some stoves,
and hands-on demonstrations are offered by many dealers and installers.
How
do I start a fire?
Small dry fuel (pellets) and combustion air (provided by a fan on
most designs) make startup easy. Operating instructions accompanying
the stove give the specific steps to follow. Manual ignition stoves
call for the owner to apply an approved gel or solid starter material
(no liquids), light the pellets, and monitor the fire to see that
the fire catches and the flame gradually grows. On automatic ignition
stoves, pushing the start button feeds pellets to the burn pot and
heats the self-igniter device.
What
if the stove doesn't start properly?
A safety device monitors startup and stops fuel feed if operating
temperatures are not reached within a specified time period. If
startup fails, the operator should first make sure that the hopper
has fuel and that fuel is feeding into the burn pot, and then attempt
to restart the stove. Repeated failed lighting cycles indicate the
need for maintenance or professional service.
What
do I do after the stove starts?
After control panel or air inlet adjustments and a quick
performance check, the stove is set to provide hours of even, comfortable
heat. Stoves equipped with a remote wall thermostat respond to a
set room air temperature by cycling on and off or by cycling from
a low to high burn, depending on stove startup design.
What
are signs of performance problems?
Properly operated and maintained pellet stoves experience few, if
any, problems. Most of pellet stove operation is automatic, but
sometimes combustion air adjustment is needed. A lazy, orange, sooty
flame or dark smoke coming out of the vent (after startup and before
shutdown) may indicate the need for more air. An overactive, "blow
torch" flame calls for less air. Performance problems are more
likely to be caused by neglected maintenance than by regular operation.
Lazy flame, dark smoke, unusual sooting of glass, unexplained smoke
spillage and reduced heat output all point to the need for maintenance
of appliance components and/or the venting system, or for remedies
for house depressurization. Problems related to mechanical failure
usually results in safety switches shutting the appliance down.
Appliance shutdowns may, however, indicate nothing more than owner
forgetfulness (empty hopper) or hurry (improper startup), or intermittent
power failure. Unexplained, repeated appliance shutdowns call for
professional advice and service.
How
do I shut the stove down?
Shutting the stove down is typically a matter of simply setting
the control to the “Off” position according to operating
instructions. The fuel feed stops delivering fuel right away, and
after the stove cools sufficiently, all motors and blowers cease
operation. The stove should NOT be shut down by unplugging the power
cord.
What
happens in an unexpected shutdown such as a power outage or component
failure?
Although
fuel feed stops in a power outage, the pellets in the burn pot may
continue to burn or smolder. The duration of this condition can
vary with appliance design from a few minutes to an hour or more.
The resulting smoke and hot gases rise, seeking the path of least
resistance. If the exhaust vent does not have vertical sections
to provide natural draft, smoke may spill into the home (Figure
14). Top
MAINTENANCE
What are the routine things that
I do to keep my stove working right?
Routine maintenance tasks are essential to peak stove performance:
Burn pot (Figure 15): Checked daily and cleaned periodically to
keep air inlets open. Frequency of cleaning depends on fuel type,
grade, and content.
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Ash drawer (see Figure 15): Emptying recommended before starting
new fires and occasionally during stove operation. Frequency depends
on fuel and stove design. Typically once or twice a week, but
monthly in some new designs.
Heat exchanger (Figure 16): On some stoves, simply a matter of
moving a rod that scrapes the tubes inside the stove. May require
professional service on others.
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Ash traps: Chambers located behind the fire chamber which prevent
excess fly ash in the exhaust from exiting the stove. Easily accessed
for ash removal by owners in some designs; on others, professional
service is required.
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Glass: Cleaned with glass cleaner, when the glass is completely
cool, on stoves with effective air wash systems. May require more
vigorous methods on others. Should the alignment be this way (over
to the right)
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Hopper: Checked for accumulated sawdust materials (fines). Fuel
in the hopper and auger tube should be emptied occasionally to
prevent auger blockage by fines.
What
are some of the more advanced maintenance tasks?
Cleaning the venting system is usually performed by professionals
(see below), but can be tackled by the handy stove owner with thorough
knowledge and the right equipment. Motors and fans need occasional
cleaning and may require lubrication. The wrong lubricant or wrong
amount of lubricant can damage components. Some components which
call for removal for service require the replacement of a gasket.
Additionally, gaskets for the fire chamber door, ash pan door and
hopper lid (on some designs) may need occasional replacement to
assure a tight seal.
What
professional maintenance and repair services will I need?
Most pellet stove owners depend on professional service for cleaning
and preventive maintenance on at least an annual basis. Many dealers
offer service plans that offer reduced costs and convenient scheduling.
Cleaning and maintenance services usually performed include:
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Emptying ash traps and cleaning exhaust passages behind the fire
chamber.
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Cleaning and lubricating fans and motors.
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Cleaning the hopper and fuel feed system.
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Cleaning the heat exchanger system.
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Cleaning exhaust pipes and resealing the venting system if needed.
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Verifying and adjusting the stove settings with proper gauges
and meters.
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Mechanical and electric components may eventually wear out and
need repair or replacement.
Many
manufacturers now offer low-cost, high-value extended warranties
on electrical components. You can also benefit from professional
advice that helps you improve stove performance and convenience
with operating tips or fuel information.
How
do I select a service technician?
Finding competent in-home service should really be part of the buying
decision, since service is needed at least on an annual basis. Many
stove shops and service technicians offer a service plan that specifies
a service schedule, what is covered, travel costs and other details.
One way to assess service record is to ask for references. Another
is to look for technicians who have taken the national exam to become
certified by the non-profit HEARTH
Education Foundation. Top
ENJOYMENT
AND SATISFACTION
What will I like about heating with
pellets?
Experienced pellet burners reap rewards for shopping and planning
carefully and learning to operate and maintain their pellet heating
system. They understand that pellet stoves contribute dramatic improvement
in convenience to the long tradition of the hearth. The fuel itself
is easily and cleanly stored and handled in bags. A single loading
of a pellet stove can provide long hours of warmth. Pellet stoves
also provide a special comfort associated with wood burning. The
combination of fans delivering warm air currents and the direct
comfort of radiant heat provides special satisfaction on a cold
winter day. The heat provided is even and constant, due to the automatically
regulated fuel feed responding to owner settings. Pellet stoves
also offer strong environmental benefits; pellets not only reduce
dependence on finite supplies of fossils fuels like oil and gas,
but they also put to good use materials that would otherwise unnecessarily
and expensively add to our waste disposal problems. In addition,
pellet stoves burn very cleanly and offer the lowest emissions of
unwanted pollutants of all solid fuel burning appliances. Burning
biomass pellets offers convenient heat delivered with environmental
concern.
Top